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⚡ Supply Chain Planning & Operations Consulting

Build a Supply Chain That Plans Better, Costs Less, and Doesn't Break Under Pressure

NuroSparX designs and implements supply chain planning systems — SIOP, ML-based demand forecasting, inventory optimization, and control tower operations — for mid-market companies that have outgrown spreadsheets and need their supply chain to work like a system, not a firefight.

0 +
delivery hubs planned and optimized across Amazon India network
0 %+
OTIF maintained across 10M+ orders at peak, with hub capacity planned 4 to 6 weeks ahead
0 K+
inventory base analyzed and rightsized across a 16-region US network in under 14 days

Ideal for mid-market manufacturers, retailers, and logistics operators who need planning rigour, inventory discipline, and operational systems that scale.

Get Your Free Supply Chain Diagnostic

Improve Demand Forecasting / Reduce Inventory and Carrying Costs / Design an S&OP or SIOP Process / Build a Supply Chain Control Tower / Optimize Warehouse and Logistics Operations / Fix Capacity Planning / Full Supply Chain Transformation

100% private. No spam. Ever.

150+
delivery hubs planned and optimized across Amazon India
16
US regions managed simultaneously at NuVision Auto Glass
875k+
inventory base rightsized in a single NuVision engagement
3continents
supply chain planning delivered across US, UK, and India
SIOP / S&OP Design Demand Forecasting ML Planning Models Inventory Optimization DOH Analysis SKU Rationalization Capacity Planning Network Design Warehouse Transformation Logistics Operations Supply Chain Control Tower Auto-Replenishment Design KPI Framework Design Operating Cadence Supplier Planning ERP Planning Integration SIOP / S&OP Design Demand Forecasting ML Planning Models Inventory Optimization DOH Analysis SKU Rationalization Capacity Planning Network Design Warehouse Transformation Logistics Operations Supply Chain Control Tower Auto-Replenishment Design KPI Framework Design Operating Cadence Supplier Planning ERP Planning Integration
Diagnose

Diagnose

Map your planning process, data flows, inventory health, and operational gaps.

Design

Design

Build the S&OP cycle, forecasting models, replenishment logic, and control tower architecture.

Deploy

Deploy

Implement, train your team, and hand over a system that runs without us.

Most Companies Don't Have a Supply Chain Problem. They Have a Planning and Visibility Problem.

You may have ERP, a planning team, and weekly ops meetings. But if your demand signal is unreliable, your inventory is guesswork, and your supply and commercial teams are planning in silos, the supply chain absorbs the cost — in stockouts, overstock, missed service levels, and firefighting.

When friction goes down, conversions go up. That is the math.

01

01 — No Reliable Demand Signal

Forecasting runs on gut feel, sales targets, or last year's numbers. Demand variability isn't modelled. The plan is always wrong.

02

02 — Inventory Sitting at the Wrong Level

Too much of slow-movers, too little of fast-movers. DOH stretched to 181+ days on dead SKUs while top runners stock out.

03

03 — S&OP Exists on Paper, Not in Practice

There's a monthly meeting but no integrated plan. Sales, supply, and finance still plan independently.

04

04 — No Replenishment Logic

Purchase orders are raised manually, reactively, and inconsistently. Reorder points aren't set. Safety stock isn't calculated.

05

05 — Capacity Blind Spots

No forward visibility on warehouse capacity, labour, or supplier lead times. Constraints surface as surprises, not as planned constraints.

06

06 — No KPI Cadence

There's data but no operating rhythm. Teams don't review the same numbers at the right frequency. Problems compound before anyone acts.

Supply Chain Constraints

Key benchmarks and industry indicators guiding our planning engineering metrics.

0 %
of logistics costs are inventory carrying costs — the primary lever supply chain planning controls
0 %
of organizations were impacted by supply disruptions in 2024/25 — poor planning amplifies every one of them
0 %
of supply chain consulting engagements focus on planning, risk mitigation, and network optimization
0 %
of companies now have a supply chain control tower — the ones without it are operating blind
0 %
of consulting mandates are driven by inventory optimization pressure
0 %
of companies are now deploying predictive analytics in supply chain planning

If Any of These Sound Familiar,
This Engine Is For You

You've outgrown spreadsheet-based S&OP

Your inventory DOH is above 90 days on more than 30% of SKUs

You're stocking out on fast-movers while overstock builds on slow ones

Your demand forecast accuracy is below 70%

You have an ERP but your planning isn't connected to it

Your supply and commercial teams are planning independently

Our Five-Step Engagement Model

We don't just send newsletters. We build a high-yielding email engine that aligns technical deliverability, automated lifecycle flows, strict domain isolation, and clean database hygiene to turn cold and warm lists into predictable revenue channels.

01

Diagnostic

Audit your current planning process, data quality, inventory health (DOH analysis across all SKUs), demand signal, and capacity constraints. Deliver a prioritized gap assessment within 10 working days.

02

Design

Build or redesign your S&OP/SIOP cycle, demand forecasting model, inventory optimization parameters (safety stock, reorder points, DOH targets), and replenishment logic.

03

Automate

Implement ML-based demand sensing, auto-replenishment triggers, and control tower dashboards. Connect to your ERP or planning system.

04

Operationalize

Stand up the weekly/monthly operating cadence. Train your team on the rhythm — daily ops review, weekly supply review, monthly executive S&OP.

05

Optimize

Run the first two to three S&OP cycles with you, tighten the model, and hand over a self-sustaining system with documented SOPs.

Proven Performance & Case Studies

Real data from live supply chain architectures. Each breakdown details the baseline problems, structural fixes deployed, and the measurable delivery lift achieved.

NuVision Auto Glass (US, 16 regions, 150+ dealerships)
Automotive Services NuVision Auto Glass (US, 16 regions, 150+ dealerships) — Inventory Rightsizing, Multi-Region Network
14
Days
What Was Broken
$875K+ inventory base across Florida, Arizona, and South Carolina with 84.2% classified as at-risk (DOH above 90 days). No DOH framework, no reorder logic, no visibility into which SKUs were dead vs slow vs fast. AZ warehouse showed 38.1% of SKUs with no sales history at all.
What We Changed
Built a 5-bucket DOH classification across 2,666 SKUs. Set demand window methodology (26 working days/month, 60/40 weighting). Identified liquidation candidates, rightsized safety stock, and built reorder parameters by SKU.
Full inventory visibility across three warehouse nodes achieved At-risk inventory flagged: FL+SC $568K, AZ $307K · Planning team shifted from reactive PO to parameter-driven replenishment within one planning cycle.
Collins Aerospace / RTX (Phoenix AZ + UK sites)
Aerospace Manufacturing Collins Aerospace / RTX (Phoenix AZ + UK sites) — S&OP Design and Capacity Planning
10
Weeks+
What Was Broken
Master Production Schedule disconnected from demand signal. Phoenix and UK sites planning independently. Boeing, Airbus, and business jet OEM demand not integrated into a unified supply plan. Capacity constraints surfacing inside the 2-week execution window with no forward horizon.
What We Changed
Designed SIOP process across both sites. Built MPS-to-demand integration connecting OEM demand signals to the production plan. Implemented forward capacity visibility for AOG-sensitive components. Aligned supply review cadence to EASA/AS9100 requirements.
Capacity constraint visibility horizon extended from 2 weeks Cross-site planning aligned under one integrated supply plan · AOG escalation rate reduced through proactive constraint identification rather than execution-window firefighting.
Amazon India (150+ delivery hubs)
E-commerce Logistics Amazon India (150+ delivery hubs) — Demand Forecasting and Hub Capacity Planning
97
%+
What Was Broken
Hub-level capacity planning running on daily actuals with no forward demand model. Surge periods (festive season, Prime Day) hitting hub infrastructure without planned capacity buffers. Labour and space constraints surfacing in execution, not planning.
What We Changed
Built statistical demand forecasting models at hub level incorporating order volume history, seasonality, and promotional calendar signals. Designed surge capacity planning framework with 4 to 6 week forward horizon.
OTIF maintained across 10M+ orders during peak periods Hub capacity planned 4 to 6 weeks ahead · Labour surge hiring triggered by forecast, not by volume hitting the floor · Framework scaled to 150+ hubs.

Deliverables Built for Supply Chain Rigour

Everything required to establish a high-yielding, flawless technical planning profile.

Engine Technical Outputs

  • Full supply chain planning diagnostic with gap assessment and prioritized action plan
  • SKU-level DOH analysis across your full inventory base
  • S&OP / SIOP process design with cycle definition, cadence, and templates
  • Demand forecasting model (statistical, ML-based, or hybrid depending on data maturity)
  • Inventory optimization parameters — safety stock, reorder points, DOH targets by SKU
  • Auto-replenishment logic design and implementation roadmap
  • Control tower KPI framework and dashboard specification
  • Capacity planning model with 12-week forward horizon
  • Operating cadence design — daily, weekly, monthly review structure with agenda templates
  • SOPs for planning, replenishment, and exception management
  • ERP integration recommendations or standalone model design
  • Quick wins implementable in 10 to 14 working days
  • Spam trigger structural copy analysis
  • DNS error tracking and live monitoring fixes
  • Quick-win configurations (7-10 day turnaround)

 Optional (If You Want Us to Implement)

  • Full hands-on done-for-you implementation
  • Active deliverability monitoring dashboard creation
  • Automated flows copywriting and platform configuration

Choose Your Starting Point

Select the engine tier that matches your current setup size, domain health complexity, and growth infrastructure goals.

Option 01

Supply Chain Diagnostic

Best for understanding where your supply chain is bleeding

  • Full planning and inventory audit
  • DOH analysis across active SKUs
  • Top 10 prioritized fixes
  • Recorded walkthrough
  • 3 to 5 quick wins implementable immediately
Get Started

Fast turnaround. No long-term commitment.

Option 03

Full Implementation and Operationalization

Best when you want the system built and running

  • Everything in Option 02
  • Hands-on implementation & system build
  • Operating cadence standup
  • Team training
  • 2 to 3 live S&OP cycles with NuroSparX facilitation before handover
Get a Quote

End-to-end implementation and ongoing optimization.

Capabilities

We Set Up and Systematize Operations - From Day One.

We build full-stack operational architecture designed for mid-market scale.

  • Complete DNS and core authentication validation setups.
  • Isolating primary corporate networks via clear subdomain strategies.
  • Custom white-labeled tracking links for uncorrupted open metrics.
  • Safe, systematic volume ramp-ups using an incremental 4–8 week warm-up strategy.
Configure My New Domain

Core Capability Disciplines

SIOP / S&OP Design and Implementation
ML-Based Demand Forecasting
Inventory Optimization and DOH Analysis
Auto-Replenishment Engines
Supply Chain Control Towers
Capacity Planning
Network Design and Logistics Transformation
KPI Frameworks and Operating Cadence Design

Operators, Not Advisors

Every framework we deliver has been built and run in production, not designed in a PowerPoint. This is what we've actually done.

Operators, Not Advisors

S&OP design at Collins Aerospace, inventory optimization at NuVision, hub capacity planning at Amazon India, SIOP across 16 US regions.

Speed to Value

First diagnostic findings in 10 working days. First planning parameters deployed in 3 to 4 weeks. Full S&OP cycle running in 8 to 12 weeks. We don't run 6-month discovery phases.

Data-First, Not Framework-First

We start with your actual data — order history, inventory levels, lead times, demand variability — not a generic supply chain maturity model. The recommendations come from the numbers.

ML Where It Adds Value, Not Everywhere

Demand forecasting benefits from ML models. Replenishment logic often doesn't. We're honest about where statistical complexity earns its keep and where a well-designed Excel model is faster.

Inventory carrying cost reduction

15 to 30% within first S&OP cycle

Forecast accuracy improvement

20 to 40 percentage points from baseline when moving to statistical models

Stockout rate reduction

40 to 60% with parameter-driven replenishment

Capacity constraint horizon

from 2-week firefighting to 10+ weeks forward visibility

Frequently Asked Questions

Yes. We can design the planning process and the roles required to run it, and help you hire or upskill into those roles as part of the engagement.
Both. We can design planning models that run inside your existing ERP (SAP, Oracle, NetSuite, or others) or as standalone Excel/BI-connected models depending on your data maturity and timeline.
Diagnostic: 2 weeks. Planning system design: 6 to 8 weeks. Full implementation and operationalization: 12 to 16 weeks.
Yes. We offer a monthly retainer to run the control tower, facilitate S&OP cycles, update forecasting models, and tune replenishment parameters as your business evolves.
Retail, e-commerce, automotive services, consumer goods, third-party logistics, and aerospace. We've delivered supply chain planning across all of these verticals.

Ready to Build a Supply Chain That Actually Plans?

Request Supply Chain Diagnostic / View Engagement Options

Get My Supply Chain Diagnostic
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